Responsibilities of QC

1. Responsible for the post to carefully check and confirm the standards for all kinds of plastics, record the inspection results and quantity on the QC inspection report, calculate the number of qualified, number of rejected and defective rate of the day.

2. Responsible for notifying relevant management personnel of the detected defective products to take countermeasures immediately, and QC tracking and confirming the improvement effect.

3, Every time the product transfer, be sure to refer to the sample to confirm the appearance of oil injection/silk screen color, structure (insert) fitting is qualified.

4, Check the plastic products, must be light to handle light, bad products into the pull bottom, pay attention not to touch.

5. When the defective screen printing is detected, it shall be neatly placed on the defective product frame, and the name, reason, quantity, date and person in charge shall inform the shift leader to solve the problem immediately, and QC shall confirm the improvement effect.

6, when the injection QC inspection to beer plastic bad, immediately inform the group leader feedback injection QA review, when printing QC inspection to the injection non-conforming, immediately inform the injection QC review, when QA sampling to bad product, immediately inform the silk-screen QC review, when customer return bad product, QC inspection record against bad project, and analyzing the defective product causes, countermeasures and inform the related department and track the improvement effect.

7. During the shift handover, the QC shall explain the daily complaints on the production line, quality problems on the shift, handling methods, mold modification, newly issued technical documents and sample information, and make clear the handover, and both parties shall sign.

8. Always adhere to the concept of “7S” : ensure the cleanliness of the environment and the arrangement of materials within the work scope.

Matters needing attention for QC :

1. Do a good job in the statistics of basic data;

2. Analyze the direction and focus of improvement;

3. Further collect data for the target to be improved, and analyze the specific reasons for the improvement process;

4. Make specific plans for quality improvement;

5. Improve step by step.

6. Conclusion.

Infrared Thermometer Quality Control Inspection Service

Below are some common checking list for infrared thermometer quality control inspection service:

Infrared Thermometer Quality Control Inspection Service

1.Appearance

2.Quantity check

3.Measurement: Product specification

4.Smell test

5.Marking & labels check

6.Logo 3M Tape Test

7.Internal check

8.Barcode scanning

9.Function test

10.Carton dropping test

How to choose an infrared thermometer

The choice of infrared thermometer can be divided into 3 aspects:

(1) In terms of performance indicators, such as temperature range, spot size, working wavelength, measurement accuracy, window, display and output, response time, protection accessories, etc .;

(2) Environmental and working conditions, such as ambient temperature, window, display and output, protection accessories, etc .;

(3) Other options, such as ease of use, maintenance and calibration performance, and price, also have a certain impact on the choice of thermometer.

With the technology and continuous development, the best design and new development of infrared thermometers provide users with various functions and multi-purpose instruments, expanding the choice. Other options, such as ease of use, maintenance and calibration performance, and price. When selecting the thermometer model, you should first determine the measurement requirements, such as the measured target temperature, the measured target size, the measured distance, the measured target material, the target environment, the response speed, the measurement accuracy, whether it is portable or online, etc. ; In the comparison of various existing thermometers, choose the instrument model that can meet the above requirements; choose the best combination of performance, function and price among the many models that can meet the above requirements.

Calculator inspection standard

1 packaging inspection

(1) outer carton/inner carton inspection

(2) inspection of color box/blister packaging

(3) inspection of accessories

(4) whether the contents of the packaging materials including the instruction, warranty card and service card are consistent with the products.

2 safety inspection

Whether there are sharp corners, whether there are sharp edges and points.

3 appearance inspection

(1) product confirmation and inspection: check whether the products are consistent with the samples, samples, specifications, orders, color box pictures and contents, instructions and so on provided by the customer.

(2) appearance inspection: observe whether there is obvious damage, scratch and paint off.

4 mechanical inspection

(1) check with the hand clapper

Tap the product to make it vibrate slightly and check for any foreign matter or loose assembly in the product.

(2) assembly inspection

The assembly of each part of the accessories whether the gap is too large, wrong accessories, accessories with too loose or tight.

(3) check the unevenness of the foot cushion with a stopper

Place the product on the glass to see if it wobbles, measure its value with a feeler and record it.

If the factory cannot provide the plug, other methods can be used for reference. For example, several layers of white paper can be put on the skew of the product foot pad, and then the thickness of white paper can be measured

(4) battery box inspection

After loading the battery, then cover the battery door and pat the machine with your hand. The product should not break down.

If the battery is installed in the product, if the customer requires electrical insulation protection film, check whether the film can play an electrical insulation protection role

5. Routine function test

(1)On/Off switch 3 times the product should have the original function.

(2) double power function check (for those with solar panels)

To check whether the original charging function is available, the following methods can be used:

A. The simple test method can remove the battery or disconnect the battery power. The solar panels are under strong light and in the dark;

B. Solar panels can be detected to charge rechargeable batteries under strong light.

(3) test according to instructions or common methods.

The general manual has introduced the use of the product, can refer to the manual test, to test all the buttons, if there is automatic shutdown function to record the shutdown time, but a lot of products together at the same time test

(4) after switching on and off the machine, the memory can be checked.

12345679×7.2= can be measured whether the LCD is missing, LCD number should be consistent with the data

Buttons can not be jammed, all buttons can be tested according to the instructions or common way.

Special data and measurement items

(1) safety: none

(2) performance test

A. Battery voltage measurement

For AA/AAA batteries: check with a multimeter that the battery voltage should exceed 1.50v.

B. Working/standby current test

Check the working/standby current with a multimeter and record the parameters.

The multimeter is connected in series to the power supply circuit of the product. The working current is the current when the product is started up and operated. Standby current is the current when the device is turned on and the product is not being operated

C. Internal process and main components inspection.

(3) dimension inspection

A. Bar code scanning

Scan the barcode 3 times with the scanner

The bar code must be readable and the scanner display should match the number printed on the bar code.

B. Check the size and weight of the shipped cartons

Measure product length x width x height or according to product specification

Compare with product specification. If no product specification is provided, record the data in the report.

C. Measurement of external dimensions of products

This test is not suitable if the product or package size is not mentioned in the customer’s specification.

(4) transportation test

Drop test of shipped carton (not applicable if not required by customer)

PVC and PU leather inspection standards

PVC and PU leather inspection standards

1. PU, PVC appearance quality inspection: under 40W fluorescent lamp illumination, the distance from the tested material 40 ~ 50cm, the color and pattern must be consistent with the standard sample. There should be no obvious scratches, breakages, exposed bottoms, impurities or delaminations.

2. Dimensional inspection of PU and PVC: Use a thickness gauge with an accuracy of 0.05MM to measure. For materials with a nominal thickness of 0.5 ~ 1.0MM, the deviation cannot exceed ± 0.10MM; for materials with a nominal thickness of 1.0 ~ 1.5MM, The deviation cannot exceed ± 0.15MM; for materials with a nominal thickness of 1.5 ~ 2.0MM, the deviation cannot exceed ± 0.20MM. Measure the width with a steel tape with an accuracy of 1MM, and the deviation of the width dimension should be ± 3.0MM.

Performance inspection of PU and PVC:

1. Elasticity: Bend the material sample to 90 degrees, and its rebound degree should be consistent with the standard sample.

2.Stretchability: A 10Kg tensile force is applied to the material sample and the standard sample at the same time. After the external force is removed, the expansion and contraction of the two materials must be the same. .

3. Anti-aging property: Take PU, PVC material samples and standard material samples frozen at -10 ± 3 degrees Celsius for 2 hours, and bake at 45 ± 3 degrees Celsius for 2 hours. determination.

U disk inspection

U disk inspection

1. Preparation before inspection

1) Confirm the computer and auxiliary equipment used for testing (the USB interface is plugged in normally, and the extended HUB works normally)

2) Confirm computer test software (antivirus, read / write speed, chip check software, etc.)

3) Determine the reliability test tools for screen printing and label printing

2.On-site inspection

1) The outer box should be neat and undamaged

2) Product color box or blister packaging

3) Connectivity test with computer

4) Check the actual capacity of the USB flash drive.

5) File check in U disk.

6) Check the data transmission after the computer and the U disk are successfully connected

7) Use your computer’s antivirus software to check for viruses.

3. Special inspection items:

U disk inspection

Insulation Cup Quality Inspection Testing Standard

Insulation Cup Quality Inspection Testing Standard

Inspection Standards:

1. Capacity: On the one hand, the capacity of the insulated container can hold enough items. On the other hand, it is directly related to the holding temperature, that is, the same caliber, the larger the capacity, the higher the holding temperature. Therefore, the positive and negative deviations of the capacity of the insulated container cannot be too large.

2. Hot water leakage: This project involves the use of safety and affects the beauty of the use environment. When the problem of this project is serious, as long as the thermos bottle filled with water is lifted, hot water will leak between the bladder and the shell, and the user will be burned if the amount is large. Even if the amount is small, it will leak water on the table and the floor, affecting the environment Beautiful.

3. Impact resistance: This item is related to the service life of the product. During the use of the product, bumps are unavoidable. If the materials used in the product accessories have poor shock resistance or the accuracy of the accessories is insufficient, there will be a gap between the bottle liner and the shell. Shaking and bumps in use may cause stone damage. Cotton pad displacement and cracks in the small tail affect the product’s thermal insulation performance. In severe cases, it can cause cracks and even breakage of the bottle liner.

4. Identification: National standards stipulate that the product name, capacity, caliber, manufacturer’s name and address, the standard number used, the method of use, and the precautions in use must be clearly marked.

Precautions:

1. Appearance. The beautiful shape of the insulation cup will be attractive, of course, it depends on the technology of the insulation cup, the details of the workmanship, whether the interface will be delicate, whether the edge of the insulation cup will be smooth and flat. An exquisitely crafted insulation cup represents the importance that manufacturers place on product quality.

2. Material. Stainless steel insulation cups must be food-grade 304 stainless steel. It is best to use 304 steel for the inner tank to ensure that the amount of heavy metals dissolved in the insulation cup used for water does not exceed the standard, including lead. The amount of heavy metals dissolved in the cheap 201 or 202 stainless steel cup is more than 100 times that of 304 steel. The outer shell is irrelevant. Both inside and outside are made of 304 steel. The inner cover is plastic. It is easy to identify. It smells odorless. The best is the PC material. The PC material is boiled in boiling water and has no taste and will not deform.

3. Look at the inner cover. The inner lid of a good insulated cup is normally made of PC material, it smells no taste, and the plastic has good brightness and flatness. The lid should be easy to clear, and there should be no sanitary blind spots that cannot be cleaned, so that it can be cleaned and used.

4. Twist the lid. A good quality thermos cup should be quite smooth and smooth when twisting the lid, with a uniform 360-degree rotation. The thermos cup is used to drink water. It must be opened and tightened several times a day. If the cap is twisted at the beginning, it will be uneven in weight or make a harsh sound. Such a thermos cup will not be used for a long time.

How To Start An Import/Export Business

In a global economy, there’s money to be made in importing and exporting products from one country to another.

So you want to sell to the world? You’ve come to the right place. Thanks to the Internet, setting up an import/export business can be ridiculously simple and very profitable. Here are ways to make it happen.

1.Select Your Business Name and Set up a Website and Blog

2.Pick a Product to Import or Export

3.Find the Right Market

4.Source a Supplier

5.Price the Product

6.Find Customers

7.Transport Your Products

8.Provide Great Global Customer Service

How to improve the product quality and grade of the enterprise

Total quality management. Since the 1950s, with the rapid development of productivity and the rapid development of science and technology, people focus on the quality of products from the general performance of products to pay attention to the durability, reliability, safety, maintainability and economy of products. A systematic approach to quality problems is required in production technology and enterprise management. There are also new developments in management theory that emphasize the human factor and rely on the efforts of all employees to ensure quality. In addition, with the rise of the “consumer protection” movement, market competition among enterprises is becoming increasingly fierce. In this case, the American A.V. feigenbaum proposed the concept of total quality management in the early 1960s. He proposed that TQM is “an effective system for producing and providing services at the most economical level and taking into account the full satisfaction of customer requirements, and for integrating the activities of all departments in the development, maintenance and improvement of quality”.

Strengthen people’s concept of quality

The main purpose of product quality management is to better ensure the quality of products, so as to meet the quality requirements of more customers, laws and regulations, such as practicality, safety and reliability. Product quality management is through the establishment of quality objectives and plans, and in order to achieve this goal and plans to carry out a series of quality planning, quality control, quality assurance and quality improvement activities to complete.

The main factor restricting the improvement of product quality is not only the technical level, but also the lack of a strong quality concept. Improving the quality of products involves the whole process of product construction. And what needs to be addressed urgently is the ideology of the product manufacturer, that is, people’s concept of quality. Improving people’s quality concept is the main content of product management. The quality concept shows the staff’s understanding of quality and attitude towards quality problems, which also affects the staff’s quality attitude and work behavior. Lack of quality concept will make employees have a negative quality attitude and inappropriate quality behavior, more serious will also restrict the improvement of enterprise product quality and quality work. For many enterprises in China, the requirements for product quality are not perfect, but sloppy, especially when there is a conflict between product quality and actual interests, they generally put economic interests in the first place, which seriously restricts the improvement of product quality in China.

To improve the quality concept of enterprise employees, we should stick to it and start from various aspects. From senior leaders to general managers to front-line staff, the whole enterprise should set up the concept of “product quality is the life of the enterprise”, and integrate the improvement of product quality into all aspects of production. Through the cultivation and education of quality knowledge, enterprises make people realize the importance of quality, pay attention to the relationship between people and product quality, let employees master the basic theory and working methods of quality management, and integrate them into the actual work, and can also sign the “quality responsibility letter” for quality control. If the idea of “quality first” is formed in an enterprise, these good styles will be formed into an important part of the enterprise culture — quality culture after a long time of accumulation, thus ensuring the quality of products will become a matter of course.

The whole process of product production is a complicated work system, among which quality management is the most important management factor. We generally think that product quality only refers to the quality of product manufacturing, not too much attention to the quality of product development and product use. This kind of understanding is to generalize, did not explain the overall meaning of product quality. In fact, from the perspective of product circulation, product quality is mainly reflected in the following stages. To establish a product quality management system, it is necessary to establish it in a piecewise manner.

Establish a quality management system for product development

From a theoretical point of view, product quality is previously constructed, not last detected. The quality of product development has a direct impact on the actual quality of the product. If you think about it, when you’re developing a product, it’s very likely that you’re going to produce something that doesn’t meet the standards or that doesn’t follow the rules, and you’re not going to produce a high-quality product. Therefore, product development quality plays a decisive role in the quality of the product itself. Enterprises should start from product development and carry out quality management.

Create quality management for product manufacturing

Product construction is the production process of the enterprise. The quality of products in the production process has an important impact on the quality of products. Product quality management is a frequently discussed topic. In the process of product production, it is inevitable to be affected by various factors, such as people, methods, machines, materials, environment and so on. This requires the management personnel and the operation personnel to take effective measures to correct and deal with when working.

When testing the quality of product production process: high yield, excellent, low consumption. In order to better achieve this goal, it is necessary to meet from the human, material and financial aspects, which is the prerequisite for product production. What’s more, the factors of production, such as people, money, materials and information, should maintain the best state in the actual production process, striving to make the best use of talents and materials to ensure the smoothness and clarity of finance and information. The process of product manufacturing is the main objective of quality management, so that the products produced meet the product requirements at the time of development. Pass the inspection to accord with the standard is excellent product, do not accord with is inferior product and waste.

 improve the product quality